TCS Global Trend Study IoT Intel Case Study PDF
TCS Global Trend Study IoT Intel Case Study PDF
It’s understandable that Intel Corp., the world’s largest semiconductor manufacturer
(2014 revenue of $56 billion), has been a major proponent of the Internet of Things.
The company makes many of the technologies – chips, security software, and operating
systems, to name a few – found in IoT devices such as cars, digital signs, and manufacturing
equipment.
But Intel’s vision of a world of billions of intelligent, connected devices doesn’t end
with the $2.2 billion worth of embedded silicon and software the company sold last
year to its customers. Intel is investing in IoT technologies to solve customers’ business
problems and improve people’s lives. In addition, Jonathan Ballon, a vice president in the
company’s Internet of Things Group, feels IoT technologies could be a game-changer in
how the company operates its supply chains and improves its products, both those in its
R&D labs and those in the digital devices that customers use.
“We’re deploying IoT solutions across the company, in our manufacturing capabilities, in
building automation, to optimize our supply chain, and in other areas,” Ballon says. “We’re
a first adopter.”
Ballon sees very big things for the Internet of Things, and for Intel’s role in that market.
The company underscored its seriousness early last year when it formed a new IoT
business group to focus on IoT strategy and initiatives.
That’s billion with a ‘b.’ And it’s many more devices than there are PCs and servers in the
world, a category currently generating 70% of Intel’s revenue. “We’re not a PC company,
we’re not a tablet company, we’re not a smartphone company,” Intel’s in-house futurist
and principal engineer, Brian David Johnson, told Fortune magazine last year.80 “We’re an
intelligence company. We can bring intelligence to anything.” Or as the company’s 2014
annual report boasts: “Our vision is: if it is smart and connected, it is best with Intel.”
80 Clay Dillow, “Intel’s vision for the future: Intel inside everything,” Fortune, July 8, 2014. http://
fortune.com/2014/07/08/intels-vision-for-the-future-intel-inside-everything/
Intel already has wins to show. An Intel semiconductor manufacturing plant in Penang,
Malaysia last year became a case study on using IoT technologies in supply chain
monitoring. The factory installed sensors on equipment known as CPU assembly
modules, which complete the final steps of manufacturing. Using analytics software,
sensors, and gateways, Intel reduced the number of machine failures and boosted
assembly line uptime and productivity. Yields are higher and the equipment operates
with reduced downtime.
The assembly line and preventive maintenance efficiencies are stunning, Intel says. “We
are also using image analytics to detect defects in about a tenth of the time that it takes
through manual inspection,” Ballon says. “It has paid for itself many times over.” Intel now
plans to roll out these technologies to additional plants worldwide. Customers have
noticed, and they want to learn from Intel and its manufacturing plants.
A system running on an Intel chip does, in fact, have sensors that can deliver data about
the performance of the machine’s hardware. For example, an industrial manufacturing
company could create a service that aggregates data from a plant’s sensors and other
devices. “By analyzing what software is running on the gateway and whether it is secure,
you can manage the data communications stream to ensure it is functioning at its
highest level of productivity.”
That, of course, requires an end user to allow service providers to use data that comes
from its factories. In Ballon’s view, that requires a substantial ‘value exchange’ – where
in return for letting someone monitor its factory data, the customer gains something
substantial. This will be true for companies and individuals.
“The benefit has to be to customers,” he says. This will be especially true when IoT
technologies are generating sensitive customer data, he adds. Case in point: medical
data from patient monitoring. “Suppose I’ve been diagnosed with type A diabetes
and my doctor gives me a glucometer and with it a home gateway for remote patient
monitoring. I have a choice: I can monitor my glucose level myself and hope I’m doing
a good job. Or I can plug in that gateway and let that data get back to my physician
“Organizational inertia,” as he puts it – more specifically, the fear that new technologies
will expose unproductive practices and processes – is the biggest barrier. This is especially
the case in big companies, he believes. “People are afraid of what the new technologies
might reveal about inefficiencies that they may be held accountable for,” Ballon explains.
The companies in the lead on IoT technologies – firms like GE, Cisco, and Intel – reduce this
inertia in part by having CEOs who embrace organizational change. “It’s the companies
that are brave and leading and have leadership at the top that are driving these solutions.
They’re the ones that have been quickest to adopt IoT and get benefits,” Ballon says. In
contrast, he adds, “depending on the market, some companies are understandably more
change-averse and we have to prove the benefits are real while mitigating risk factors,
like security.”
That’s why companies need to start small, doing pilots and then iterating them before
trying to unleash IoT technologies across the organization. Early wins create internal
advocates who can convince doubters to give change a try. “Major transformations like
IoT are challenging and we help enable quick wins that prove the value and lead to larger-
scale rollouts.”